Excavator Parts in Arlington - Excavator machines are vital for finishing jobs on budget and on time. They are far more efficient compared to manual labor and can move heavy loads of dirt in mere minutes. These machines are used in landscaping, agricultural applications, road work and bridge work along with the construction industry. While tracked models are sometimes known as trackhoes, excavators go by many names including mechanical shovels, diggers and 360-degree excavators. There are many ways to utilize excavators and their associated attachments including:
• Material handling
• Construction
• Forestry
• Digging foundations, holes and trenches
• River dredging
• Mulching for forestry
• Brush cutting with a mower and hydraulic saw attachments
• Open pit and regular mining
• Snow removal with a snow blower and snowplow attachments
• Working with a pile driver for driving piles
• Landscaping and grading
• Drilling for rock blasting and footings with hydraulic drill or auger attachment
• Demolition with breaker, cutter and hydraulic claw attachments
An excavator is a popular kind of heavy construction equipment made up of particular parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is located on top of an undercarriage that features either wheels or tracks. Excavators have evolved from steam shovels of yesteryear. The hydraulic excavating models rely on hydraulic fluid to finish all movement and functions. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes.
Excavator Models
There are numerous sizes and models when it comes to hydraulic excavators. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category.
Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. The third low-pressure pump supplies power for pilot control of the spool valves. This design offers less required physical effort for operating the controls. The three pumps that are in an excavator are often the two variable displacement piston pumps and the gear pump. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models.
The House and the Undercarriage
The two main aspects of the machine are made by the undercarriage and the house. The undercarriage is comprised of the tracks, track frame, the gears and the hydraulic motor that operates the blade tracks. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This setup enables the machine to traverse 360 degrees freely.
The house is attached to the main boom and various configurations are available. The most common type of booms are the mono booms. This type features zero movement besides straight up and down. The knuckle boom enables the machine to move right and left in line. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. Triple articulated booms are also on the market.
At the end of the boom, the stick or dipper arm is located. This apparatus provides the required digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Longer stick models are utilized for reach applications, while shorter sticks are used for breakout power situations. A bucket is typically attached to the end of the stick. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are many different buckets of varying sizes for different applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more.
Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This was in place to add more lifting capacity and digging force. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
In excavators, there are two main kinds of control configuration to operate the bucket and the boom called the ISO and the SAE. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Some models have switches that enable the operator to choose which configuration they prefer.
Regular excavation and bucket jobs have been surpassed by hydraulic excavators. Many attachments including an auger, a grapple or a breaker have become common hydraulic powered attachments. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators commonly work alongside bulldozers and loaders. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole.
8 Main Excavator Types
There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction.
Steam Shovel
Steam shovels are one of the original types of excavators. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This design allows the operator to push dirt away from the unit instead of pulling the earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe.
Backhoe
One of the most well-known types of excavators is backhoes. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The operator can scoop earth toward the machine as the design has the bucket facing the operator’s cab. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
A dragline excavator resembles a backhoe and includes various cables and lines to facilitate the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work.
Skid Steer Excavators
Skid steers have buckets and booms that face away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. Skid steers are excellent in narrow areas and can easily negotiate tight turns thanks to this specific design. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is transferred back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes.
Crawler Excavators
Crawlers run on two tracks and not wheels. They are popular in the mining and construction industries. Crawlers are also known as compact excavators. They lift heavy debris and soil by using hydraulic power components. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance.
Long Reach Excavators
The long reach excavator showcases lengthier boom and arm components. They are ideal for hard-to-reach areas. The extendable arm offers more than 100 feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Various attachments can be fixed to the arm to complete jobs such as cutting, crushing and shearing.
Bucket Wheel Excavator
These machines consist of a large front wheel that has built-in buckets and shovels. Dirt and rocks are scooped up within the buckets as the wheel rotates. Materials are transferred onto a conveyor belt that makes up a portion of the machine. The belt carries the material into a bin that may be part of the model or separate.