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Lift truck batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The lift truck nameplate will state the right truck voltage, the maximum amp-hour capacity as well as the lowest battery weight. The forklift Operating Manual would also include the proper battery details intended for the forklift.
There are two base type of electric lift truck batteries: Sealed or Flooded. The "maintenance free" sealed battery otherwise known as VRLA does not need any extra water. Sealed batteries instead use a chemical reaction so as to maintain correct fluid level throughout the life of the battery. A flooded battery requires water to be added frequently so as to ensure the right electrolyte level within the battery.
Most lift trucks are able to accommodate lots of different sizes of battery. If selecting the battery, it must be chosen to be able to fit inside the dimensions of the battery compartment. Most battery providers could offer a battery listing of right sizes that are recommended for your particular forklift.
With electric lift trucks, the battery is also utilized as a counterweight. The capacity of the forklift would be based upon specific least weights of the battery. Adhere to the details specified on the lift truck nameplate so as to guarantee you are using a battery that meets minimum weight specified.
Battery chargers should be rightly matched to the specific battery being charged. It is necessary to ensure the charger has sufficient amp-hour capacity so as to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity needs to be with 10 percent of the amp-hour capacity of the battery to guarantee the most efficient charging. Prior to starting the charging cycle, make positive the battery is first connected to the charger. Always verify the battery details like for instance the voltage, amp-hour capacity and battery weight with the information supplied on the battery nameplate.
Always check in order to see if the right kind of charger is being used to charge the battery. Nearly all of the newer chargers could safely charge several kinds of batteries and would thusly be labeled as capable of accepting all batteries. Using an older charger, for example so as to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both charger and battery will take place. It is a good habit to first consult the instruction plate on the charger to be positive it can accept the kind of battery you would like to charge.
When handling flooded batteries, it is important to only add the required water when the battery has been charged. This practice will stop the spattering of electrolyte out of the battery while it is being charged.
A few guidelines meant for improving the life of a battery include: always keep the battery unsoiled regardless of kind and for flooded batteries particularly, keep their fluid levels maintained. Another common rule is to charge the battery and let it rest for an 8 hour period prior to using. Make use of an "equalizing" charge every 5th charge so as to keep all of the cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity before recharging.
Electric forklifts could be outfitted with various devices which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm in order to notify when the battery has been discharged to a present level. There are more simple gas gauge meters available too. Utilizing those monitoring equipments would help avoid truck and battery damage from severely discharging the battery during use.
