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Inevitably, lift truck parts will eventually wear out and require replacing. The option of purchasing new components can become pricey so another idea is to acquire used parts. This can save a lot of money in the long run. It is a great idea to obtain used forklift parts that have been reproduced. These parts would guarantee that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken components is a less expensive method overall as opposed to rebuilding. With rebuilding parts, just the components that are worn out or broken get replaced, which means that other wearable parts may break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable parts changed. This technique could provide the best assurance for second-hand parts. All wearable components are replaced regardless of age or wear which is one more reason why reproduced components on the whole operate so much better. Any part within the part is brand new and this offers much longer life to the used part. Based on the forklift components that are being redone, the cleaning process and the complete remanufacturing process will vary.
Testing and Replacing Components
After complete disassembly, the engines are oven cleaned. Different components of the engine such as rings, pistons, spark plugs, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A complete examination is done to be able to check for any cracks. Seals, bearings and bushings are all replaced. Typically, the replacement parts used on transmission parts meet OEM specifications.
Wearable components
Some parts such as the water pump, torque converters, the alternator, steer axles and the starter could get longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric forklift is maintained by the control card. This card can even be reproduced with replacing all aged and worn out components. Not like different forklift parts the control card can only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are comprehensively examined upon reassembly to ensure they are in top condition previous to being sold. It is important when obtaining remanufactured components to be sure they have undergone the proper testing and inspection procedures. On certain larger parts like steer axles, engines and transmissions, OEM specification replacement parts should be utilized.
The dealer of used forklifts and parts can ensure that the remanufactured parts have met OEM specifications and that these components meet industry standards. A lot of details go into remanufacturing used parts. This attention to detail offers more serviceability out of remanufactured components opposed to the components that were merely rebuilt.